• Leveling
  • Leveling

Leveling

Leveling technology is an important process for correcting the flatness of workpieces such as plates and profiles in the field of metal processing. By applying external force, the workpieces that were originally deformed such as bends and warpings are restored to a flat state to ensure that their dimensional accuracy and surface quality meet the processing requirements. Our company's leveling equipment has performance and has advanced roller leveling structure. Its leveling roller is made of high-quality steel, with high hardness and strong wear resistance. It has been carefully processed and dynamic balance test to ensure that it can apply force evenly during high-speed operation. The equipment is equipped with a high-precision adjustment system, which can accurately adjust the leveling roller gap and pressure according to different materials (such as carbon steel, stainless steel, aluminum plates, etc.) and the thickness of the board to achieve efficient leveling of various deformed boards. At the same time, the automated control system can monitor the leveling process in real time to ensure the stability of leveling quality.

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Device Name Equipment Model Device Serial Number Equipment Production Date Specification Processing Range Quantity Remark
Leveling Machine R60L-1560 972172 1997.12 55MM wide 1 ROLL-LEVELLER
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Company Profile
Wuxi Shaofang Machinery Co., Ltd.
Wuxi Shaofang Machinery Co., Ltd. was founded in 2005, mainly providing customers with efficient and high-quality textile automation equipment, precision components, various injection molded parts, and import and export business services, and providing complete solutions according to customer needs.We are China Custom Metal Plate Leveling Machine Manufacturers and OEM/ODM Metal Plate Leveling Machine Factory.
At the beginning of its establishment, the company attracted a large number of design teams with rich experience and innovative spirit; We have a professional design team and skilled technical processing and production personnel; All kinds of processing and testing equipment are complete and complete, including CNC machining centers, Baichao laser cutting machines, Baichao CNC bending machines, MURATA CNC punching machines and other mechanical processing equipment. At the same time, we also provide various welding and injection molding services, laying a solid foundation for the company to provide efficient and high-quality automation equipment to customers. We warmly look forward to cooperating with you, working together for a win-win situation and creating brilliance!
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How does a Metal Plate Leveling Machine improve production efficiency and sheet metal quality?

In modern manufacturing, metal sheets are widely used in machinery, construction, automotive, and home appliance industries. However, metal sheets inevitably experience bending, warping, or waviness during production and transportation, which not only affects the quality of the finished product but also increases the difficulty of subsequent processing. The Metal Plate Leveling Machine is a key piece of equipment that has emerged in this context.

The Core Function of the Metal Plate Leveling Machine

The Metal Plate Leveling Machine is primarily used for flattening coiled or sheet metal. Through a series of precision rollers or hydraulic leveling systems, it releases the internal stress of the metal sheet, bringing it to a flat standard. Specifically, its functions can be summarized as follows:

Improved product quality

Flat metal sheets ensure the accuracy of subsequent processing techniques, such as stamping, bending, and welding, avoiding increased scrap rates due to uneven sheets.

Increased production efficiency

Automated leveling reduces manual adjustment time, making the production process more continuous and efficient.

Protection of equipment and tools

Flat sheets cause less wear and tear on molds and cutting tools during subsequent processing, extending equipment lifespan.

Applicable to various materials

Modern leveling machines are not only suitable for steel plates but can also process aluminum plates, stainless steel plates, and other alloy plates, offering a wide range of applications.

Technical Characteristics of Metal Plate Leveling Machines

Unlike ordinary sheet metal flattening methods, modern metal plate leveling machines possess several technical advantages:

High-precision leveling system

Achieves micron-level flatness through advanced roller design and precision adjustment mechanisms.

Automated control

PLC system and touch screen interface enable automatic leveling, reducing manual operation errors.

Multi-functionality

Leveling force can be adjusted according to sheet thickness and material, while also providing functions such as correction, straightening, and stress relief.

Strong stability

The equipment structure is robust, using high-quality materials and advanced processing technology to ensure long-term operational stability.

For manufacturing enterprises pursuing high precision and high efficiency, these technical characteristics are not only a guarantee of production but also an important factor in enhancing their market competitiveness.

Why choose Wuxi Shaofang Machinery Co., Ltd.'s metal plate leveling machine?

As a Chinese manufacturer of customized metal sheet leveling machines, Wuxi Shaofang Machinery Co., Ltd. has consistently focused on the research and development and manufacturing of efficient and high-quality automated equipment. Choosing Shaofang Machinery offers you the following advantages:

Professional Design Team

The company has assembled a design team with extensive experience and innovative spirit, capable of customizing the most suitable leveling solutions for clients.

Advanced Production Equipment

Equipped with various machining equipment, including CNC machining centers, Bystronic laser cutting machines, Bystronic CNC bending machines, and MURATA CNC punching machines, ensuring the precision and reliability of every leveling machine.

Comprehensive Processing and Testing Capabilities

From metal sheet processing to welding and injection molding parts production, all stages are subject to strict quality control, providing customers with high-quality services throughout the entire process.

Customized Services and OEM/ODM Capabilities

Whether standard models or special specifications, Shaofang Machinery can customize according to customer needs, meeting the requirements of different industrial application scenarios.

It is precisely because of these advantages that Shaofang Machinery's metal sheet leveling machines have gained widespread recognition in both domestic and international markets.

The Value of Metal Sheet Leveling Machines in Practical Applications

In actual production, a metal sheet leveling machine is not just a piece of equipment, but also an important tool for production management and cost control.

Automotive Manufacturing Industry

Car body sheet metal requires extremely high flatness, and leveling machines ensure precise alignment of sheet metal parts, reducing painting and welding defects.

Building Steel Structures

Large-area steel plates used in building structures require high flatness to ensure structural safety and construction convenience.

Home Appliances and Electronics Manufacturing

Metal casings have strict aesthetic requirements, and leveling machines can eliminate material warping, resulting in a smooth and flat product appearance.

Through the rational application of metal sheet leveling machines, companies not only improve production efficiency but also significantly reduce material waste and rework costs.

How to Choose the Right Metal Sheet Leveling Machine?

When choosing a leveling machine, the following factors should be considered:

Sheet Metal Specifications

Including thickness, width, and material; different specifications of sheet metal require different models of leveling machines.

Production Needs

Select equipment configuration based on daily output, degree of automation, and processing accuracy requirements.

After-Sales Service and Technical Support

A high-quality supplier should not only provide equipment but also provide installation, commissioning, maintenance, and training services.

Customization Capabilities

Customized solutions are particularly important for special processes or materials. In these areas, Wuxi Shaofang Machinery, with its rich experience and professional team, can provide customers with comprehensive consulting and one-stop solutions.

FAQ

Q1: What materials are suitable for metal sheet leveling machines?
A1: Steel plates, aluminum plates, stainless steel plates, and other alloy plates can all be used. The equipment can adjust the leveling force according to the material.

Q2: Does the leveling machine require manual operation?
A2: Most modern leveling machines are equipped with automated control systems, greatly reducing the need for manual operation and making operation safer and more efficient.

Q3: Does Wuxi Shaofang Machinery Co., Ltd. provide customization services?
A3: Yes, Wuxi Shaofang Machinery Co., Ltd. provides OEM/ODM services and can customize leveling machines of various specifications and functions according to customer requirements.

Q4: What is the service life of the leveling machine?
A4: The service life depends on the material, usage frequency, and maintenance. Shaofang Machinery uses high-quality materials and precision machining processes to ensure long-term stable operation.

Metal sheet leveling machines are not only key equipment in sheet metal processing but also an important guarantee for improving enterprise production efficiency and product quality. Choosing a professional and reliable supplier, Wuxi Shaofang Machinery Co., Ltd., will create significant production advantages and economic value for your enterprise.